How to Increase Production Efficiency?
Production management software is an essential tool for companies that want to optimize their production processes and achieve greater efficiency in their operations. Our MES (Manufacturing Execution System) solution allows you to monitor, control and optimise production processes, promoting efficiency, quality and visibility in industrial operations.
Sistrade Software provides solutions that generate appropriate information for rapid decision-making, leading to an increase in productivity and perfectly aligned with the pillars of Industry 4.0. The implementation of technologies as the internet of things (IoT) and the instant monitoring of key performance indicators, such as OEE and dynamic production planning, are fundamental decisions for improving your industrial performance. These solutions provide accurate, real-time information, essential for fast and efficient decision-making, resulting in a significant increase in productivity.
Advantages:
> Automatic Data Collection
> Real Time Information
> OEE (Overall Equipment Effectiveness) index measurement
> Equipment availability increase
> Waste reduction
> Full Traceability
> Continuous improvement
The digital transformation supported by the Sistrade MES solution
Main Features
> Manufacturing Order: Manual or automatic issue through MRP (Material Requirements Planning)
> Technical Sheets: Detailed definition of production process elements, machines, control parameters and tolerance ranges
> Data Acquisition: Automatic data collection via IoT, industrial touch screen consoles or mobile devices
> Overall Equipment Effectiveness (OEE): Real-time monitoring of equipment performance for continuous optimisation
> Production Recording: Manual or automatic recording of production quantities, material consumption and complete process traceability
> Raw Material Consumption: Flexible consumption recording, from manual to fully automatic
> Industrial Costs: Accurate calculation of production costs, including direct and indirect costs
> Quality Control: Tools to ensure product quality, including traceability of non-conformities and equipment calibration
> Asset Management: Comprehensive control of preventive and corrective maintenance, incident analysis and integration with planning
> Production Reports: Interactive reports to methodically analyse productivity and support decision-making
DATA ACQUISITION (DAS)
Optimise the efficiency and precision of your production processes by implementing the ‘Internet of Things’ (IoT) concept and automate the data collection of your shop floor
- Production plan overview
- Assisted start of job orders
- Operation time control
- Operator allocation
- Material consumption registration
- Unproductive time control
- Record and classification of produced lots
- Production history
- Record and classification of produced lots
OVERALL EQUIPMENT EFFECTIVENESS (OEE)
Promote continuous improvement in your company by optimising productivity and industrial efficiency through real-time OEE analysis.
- Current performance analysis
- Downtime analysis
- Availability, efficiency and quality ratio
- Efficiency and reliability optimization
- Performance by shift, machine, employee, day, month and year
PRODUCTION RECORD
Sistrade MES is ready to register products manually, by the operator through the console, or automatically via PLC, by placing sensors on the machines.
- Registration of produced quantity in the industrial console
- Registration of produced quantity via industrial automation
- Connection to weighing equipment to determine weight
- Direct waste record with connection to scales
- Production in two measuring units (e.g. meters and kilograms)
- Production process traceability
RAW MATERIALS MANAGEMENT
Streamline your production with accurate recording of material consumption on the machines, from manual consumption of raw materials to a completely automated process.
- Multi-level definition of a bill of materials
- Manual consumption with barcode reading
- Automatic consumption based on backflush
- Pre-confirmation of the stock outputs
- Formulation definition with the start of JO
- Instantaneous consumption per machine and shift
- Alerts for the raw materials placement per JO and machine
- Warning systems for deviations in consumption vs production
INDUSTRIAL COST
Record all industrial production costs by adding up the costs of materials, employees and production expenses and determine the most realistic cost possible.
- Real job order cost
- Work in process cost
- Estimated/real cost comparison
- Order profitability
- Automatic update of standard costs
- Distribution of indirect costs by manufacturing stage and cost centres
QUALITY CONTROL
Increase your company's reputation by guaranteeing rigorous quality control, detecting non-conformities, calibrating equipment and managing costs in real time.
- Configuration of quality parameters by type of process
- Definition of tolerance intervals in absolute value or percentage
- User-friendly interface for quality records
- Quality control history
- Product reclassification statistics
- Quality certificates
- Complete production process traceability
- User identification, date, time where the test was performed
- Interface optimized for touch screen and portable data terminal
- Possibility to connect to measuring equipment
EQUIPMENT MAINTENANCE
Optimise the control and maintenance of infrastructures, equipment and components, from preventive to corrective maintenance, in order to maximise their performance and reduce financial losses.
- Hierarchical structure of assets
- Equipment tree
- Detailed equipment sheet
- Automated maintenance requests
- Preventive and corrective maintenance
- Recorded incidents and interventions
- Generation of maintenance request from production data collection
- Integration with Scheduling
- Maintenance analysis
- Alerts for response times above default
PRODUCTION REPORTS
SISTRADE's production management module offers interactive and detailed reports to optimise shop floor control, improving productivity and the management of employees and resources.
- Current machine operation status
- Real-time machines speed
- Speed history chart
- Automatic downtime record and cause
- Occupancy rates
- Machine and production time and its deviations
- Setup and Jobs analysis
- Job order waiting times per section and operating summary
- Production data collection detailed registration
- Report employee productivity, presence and supervision control
- Resource and waste analysis
- SCADA 3D of plant layout
Discover how the Production Management module of the Sistrade Software can transform your production processes into more efficient operations aligned with Industry 4.0 trends.
For more information, contact us or schedule a demonstration of our ERP|MIS software.
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