Small and medium enterprises form the basis of the metalworking industry. This industry consists of workshops and component manufacturers using various manufacturing processes. In some cases, these companies are experts in particular processes. The metalworking sector often uses an interrupted production process, piece by piece. The production of large parts requires greater attention to the management of time and costs.

Sometimes the production of parts is quite extensive, during the transformation process performed by various people and machines as well as mismanagement of machinery and manpower, the cost of the product can increase. Using the software of industry management, Sistrade software solves these issues through effective monitoring of work centers and an efficient production data collection. Therefore, Metalworking Industry now has tools for management and control of projects that help to improve their competitiveness.

 

Sistrade Software for Metalworking Industry allows:

> Definition of material, as for example, type of steel, type of material, category, etc.
> Definition of product trees with the specification of project and components of the job
> Definition of operation structure
> Including formulas in the technical datasheet
> Management of derivatives and waste
> Including the preparation times, downtime and movement in production planning
> Serial number management

 

Manufacturing 4.0

SISTRADE has the right tool the push your company to Industry 4.0, optimizing, automating, and controlling your production line. One of Sistrade’s software key applications is Manufacturing Execution System (MES), which delivers solutions to plan, collect data, supervise, and control the industrial process.

 

Supervisory Control and Data Acquisition (SCADA)

  • Local or remote supervision: multi-factory
  • Real-time information about the machine status
  • Identification of employees working on the machine
  • Identification of the job order in progress
  • Produced and rejected quantities
  • Operations carried out per job order
  • Events and occurrences per machine and per job order
  • Display of speed per machine in real-time
  • Charts of speed history
  • Automatic record of downtimes and their reasons
  • Real time of preparation and production
  • Analysis of profitability
  • Occupancy rates
  • Analyze productive vs. unproductive time
  • Efficiency per machine
 

Job Orders

  • Automatic generation through order confirmation
  • Series and versions management
  • Approval workflow
  • Attach documents to support the production process
  • Machine parameters
  • Grouped job orders
  • List of materials to consume
  • Production lot definition
 

 

Production Data Acquisition

  • Release of job orders (start/end)
  • Start/end of operations (productive activities)
  • Assign/withdraw employees to/from certain machines
  • Reason of events (unproductive activities)
  • Materials to be incorporated in the machine
  • Production records
  • Quality Control tests
 

Scheduling

  • Automatic generation through order confirmation
  • Series and versions management
  • Approval workflow
  • Attach documents to support the production process
  • Machine parameters
  • Grouped job orders
  • List of materials to consume
  • Production lot definition
 

 

Dashboards

All modules have the most relevant indicators to be presented for each area, such as the total of invoicing in sales, the occupation of the stocks in the warehouses, approved production orders in production, the total of debit and credit in accounting, the number of active employees in human resources and many others.

 

 

With this important tool, users can analyze important information of the company filtered by:

  • Week/month/quarter/semester/year/financial year and other periods
  • Client/vendor/country

Key information available for:

  • CRM
  • Sales
  • Procurement
  • Stocks
  • Production
  • Equipment Maintenance
  • Quality Control
  • Treasury
  • Accounting
  • Human Resources
  • Fixed Assets

 

Sistrade software user testimonials

 

 

 

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